South Ibr Corrugated Roofing Double Layer Roll Forming Machine

Model NO.: ibr roof Thickness of Raw Material: 0.3-0.8mm Power of Cutting: 4kw Material of Roller: S45c with Heat Treatment Color of Machine: Blue or as Your Request Material or Shaft: S45c Specification: ce HS Code: 84552210 Suitable Material to Produce: Galvanized Steel Main Power of Machine: 7.5kw Material of Cutter: Cr12MOV HRC52-58 Dricing of Machine: by Chain Diameter of Shaft: 75mm Trademark: ZD OR OEM Origin: China IBR  DOUBLE LAYER ROLL FORMIGN AMCHINE

1.Main parameters of IBR CORRGAUTED DOUBLE LAYER MACHINE :
 
 Parameters of raw material

Material	Thickness	I.D	Yield Strength
Q235  gi&ppgi& galvalume	0.25-0.7mm	508mm	<=235mpa

 
Note:
If the plate with a coating,the coating should be consistent with coating inspection standards of the relevant color-coated,should not have skin off,so as not to effect quality of Roll Forming.
standards of the galvanized steel,should not have zinc layer off,so as not to effect the quality of roll forming.
2.Main technical conditions of the forming line:
Temperature:-10ºC~35ºC :-10ºC~35ºC
Voltage:380V,50HZ,3P(or according to customer request)
Air pressure:0.6~1.2Mpa 
Total Power:≈4+3kw(normal speed),
Color:

 

Main body	Cylinder
RAL 5015 (SKY BLUE)	RAL3020 (TRAFFICE RED)

 
 Production capacity:0-12 m/min(normal speed,with cutting),
Dimension (L*W*H): L≈ 6.8m, W≈ 1.2m, H≈ 1.5 m
Specification of the shipping container:(the number is pre-estimated ≈, final data should be confirmed in two weeks before delivery.)

Container	20FT	40FT	40HQ
Number	1

3.Main components:
 

No.	Name	Unit	Qty
1	5 tons manual un-coiler	SET SET	1
2	Feeder	SET	1
3	PLC control system	SET	1
4	Main Forming Machine	SET	1
5	Hydraulic cutting	SET	1
6	Collecting table	PCS	2
7	Spare parts	SET	1

4.Flow Chart of Roll Forming Machine:
 
Decoiling →  Roll Forming  →Hydraulic cutting→Collecting table
 
5.Photos of Machine:
 
 
 
6.Technology parameters:
The weight of machine is about3.1tons
The total dimension of machine:6800(L)*1200(W)*1500mm(H)
6.1Manual decoiler:
lCapacity of uncoiler:5tons 
lExpansion of segment:Manual 
lRotation of segment:Manual  
lNumber of segment:4
lRange of segment expansion:480-520mm 
lOperation method:Manual  
lQty: 1

6.2 Guiding system:
To keep the material straight
lEntrance and adjustable wheel: 2rolls
lQty: 1
6.3Main forming machine:
     lCoil thickness:0.25-0.7mm 
 lmotor type: 3 phase asynchronous motor 
 lMain motor power:4kw+3kw(normal speed),
l lApprox. 13groups roller including
l lRoller : S45C with quenching treatment,Shafts  of rollers are tooled by grinding machine for two times to ensure the precision of final product.
     lShaft:   Diameter of max shaft: ø70mm(hardening and tempering)
l l  Transmission type:by one inch chain
      l Qty: 1
6.4Hydraulic cutting:
l lMaterial of blade: Cr12Mov,HRC58-62
l lLength measuring: Automatic encoder length measuring
     lType of cutting:Cutting after forming:Cut the sheet after roll forming to required length.No need to change mold for different sizes
 lCutting motion:The main machine automatically stops and the cutting will take place.After the cutting,the main machine will automatically start.     
      lPower of motor:3kw     
6.5Product support frame 
l  lSize: L 3m x W0.5m
l  lQty: 2 

6.6PLC Control System
The whole line is controlled by PLC and touch screen. The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen.
l  lControl the cutting length automatically 
l lAutomatic Length  measurement and quantity counting  
        (precision 3m+/-2mm)
l  l Voltage:380V, 3 Phase 60Hz (As per buyer`s request)

No.	Name	Brand	Country
1.	PLC	DELTA	Taiwan,China
2.	Tocuh Screen	DELTA	Taiwan,China
3.	Frequencyer	DELTA	Taiwan,China

 
We can also provide you with the following brands: (Optional, price need to be confirmed)
Spare parts(free)

No.	Name	Quantity	Country
1	Encoder	1pcs	China
2	Rely	Several	China
3	Fuses	2pcs	China
4	Control Button	2pcs	China
5	Sensor	4pcs	China

Contact us if you need more details on Ibr Double layer roll forming machine. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Forming Machine、Roof Tile Forming Machine. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Roll Forming Machine