Hydraulic Punching And Shearing Machine For Busbar

Main functions and features:

GJCNC-BP series busbar punching & Shearing machine is the computer-controlled equipment of high efficiency and high precision, specially used for busbar processing; Dies of punching, shearing and embossing are placed together in the storeroom of dies; It is capable of executing punching (round, oblong and other holes), embossing, shearing, slotting, round cornering and other processes; Automatic clamp switching can be achieved without manual intervention for longer busbars. Finished work pieces will be sent out through the conveyor.Such machine series can be used in combination with the CNC busbar bending machine to form an assembly line of busbar processing.

① GJ3D Programming Software:

The software kit of the equipment is the special CAD software (GJ3D) developed by our company, which can be used on line to realize the automation of programing. The software pioneers in applying three dimensional graphics, the state of the art technology, in the industry of busbar shearing and punching machine.Such software is easy to operate,and can display the processed shapes of the copper bar in a visual and three dimensional manner. It is able to calculate the accurate positions of the punched, sheared, and embossed work pieces, and generate the machine code automatically, therefore shortening the time of manual programming and eliminating the potential errors occurred in manual programming. Such software can demonstrate the entire process of punching, shearing and bending, so as to prevent material waste arisen from the error in manual code entry.

② Main and auxiliary clamps:

For one clamping, the maximum stroke of X Axis is 2000mm, and both the main and auxiliary clamps will operate simultaneously, which will lower the quality requirements on the flatness and bending of the bus bar, thus improving the processing accuracy; during the processing,auto-clamping is obtained to save labor, and to improve the processing efficiency and accuracy;

③ Fast Hauling Belt:

After the processing, the work pieces will be hauled away with the stainless steel hauling belt, so as to improve the efficiency and to protect the work pieces from wearing.

④ Touch Screen:

Human-computer interface is easy to operate and reflects in real time the program execution. It has the function of displaying the alarm message of equipment operation, and allows the easy setting of die parameters and the operation of equipment.

⑤ High-Speed Operation System:

This machine uses high-precision ball screws and linear guides to ensure the high precision and efficiency. Components and elements of national and world famous brands can provide longer service life and guarantee the quality.

⑥ Die Kit:

It has multiple die kit (including dies for shearing, embossing and punching) and adopts integral shearing blade, which is able to cut the busbar at a time, thus improving the processing precision, the section perpendicularity and the processing efficiency; it has special embossing die for producing larger embossing area, thus improving the contactarea of busbar and the processing efficiency; the dies are easy to dismantle and assemble, safe and reliable, and easy to replace, guaranteeing the improvement of productivity under circumstances of frequent replacement of dies. The used die satisfies the requirements on accuracy and performance with the punching time no more than 50000.

Main technical parameter:

Control Section
Serial No.	Name	Instruction
1	Programmable Control	OMRON/Schneider
2	Sensor	Schneider
3	Control Button	OMRON
4	Touch Screen	OMRON
5	Computer	Lenovo
6	AC Contactors	ABB
7	Circuit Breaker	ABB
8	Servo Motors	YASKAWA(Japan) or Schneider
9	Servo Drivers	YASKAWA(Japan) or Schneider
10	Control software and Three-dimensional	Gaoji Busbar Processing System(GJ3D)
	computer-aided design
Transmission System
Serial No.	Name	Illustration
1	Precision Linear Guide Rail	Taiwan HIWIN
2	Precision Ball Screw Cylinder	Taiwan HIWIN
3	Bearing	Japan NSK
Hydraulic Section
Serial No.	Name	Illustration
1	High Pressure Electromagnetic valve	Italy
2	High Pressure Tube	Germany Rivaflex
3	High Pressure Oil Piston Pump	Rexroth

Technical parameter
Name			Unit	Parameter
Punching Unit		kN	500
Shearing Unit		kN	500
Embossing Unit		kN	500
Max position Speed of X-axis			m/min	48
Max Stroke of X-axis			mm	2000
Max effective of Y-axis			mm	530
Max Stroke of Z-axis			mm	350
Stroke of striking Cylinder			mm	45
max hit speed			HPM	100
number of die station	Punching Die		set	7
	Shearing Die		set	1
Control Axis				3
Hole Pitch Accuracy			mm/m	±0.20
Max hole punch size			mm	Φ32( Thickness
				of Copper bar <12mm)
Max Allowable sheet dimension(L*W*H)			mm	6000×200×15
Total power			kw	15.7
main machine dimension:L*W			mm	7500X2980
Total weight			kg	7600

Our service

--- Inquiry will be replied within 2 hours.

--- All the way tracking service offered from placing order to delivery.

--- We can provide professional guide installation.

--- One year warranty and all round after sale service.

--- Customized design and flow chart are available for our clients.

--- Independent R&D team and strict & scientific management system.

Contact us if you need more details on Punching 3D Software. We are ready to answer your questions on packaging, logistics, certification or any other aspects about CNC Punching Machinery、CNC Cutting Equipment. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Busbar Punching Machine